Case Studies
Breaking Point
Glass jars were breaking on the assembly line due to a manufacturing flaw and 1.2 million units stood at the brink of causing a significant production standstill. The conventional route of ordering replacements was impractical, with a lead time extending over four months, a delay that would not only halt production but also inflict severe financial strain.
From Jars to Superstars
Packaging Rework Services sprang into action. Our skilled team devised a custom action plan faster than you can say 'glass jars.' We visually inspected all 1.2 million units, heroically salvaging 82% of what seemed to be a hopeless batch. The rest? We swiftly sent the defective jars packing to a glass recycling facility.
The
Results
Production Predicament Prevented
A potential four-month downtime was averted, ensuring the salsa brand's rhythm of production and market supply remained uninterrupted.
Cost Savings Capitalized
The brand realized substantial financial savings, sidestepping the need for new jars and the hefty freight costs associated with emergency shipments.
Sustainability Success
Our meticulous sorting process meant that a significant number of jars were salvaged, keeping our shared commitment for eco-friendly packaging solutions and waste reduction.
"Thank you so much for the life-saving move!"
This case study crystallizes the ethos of Packaging Rework Services: our commitment to delivering innovative, safe, and reliable packaging solutions. Beyond merely addressing challenges, we redefine them—transforming obstacles into victories with precision and innovation unique to our approach.
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Sr. Product Manager
Join forces with Packaging Rework Services to turn potential losses into wins. Reach out to us now and let's explore how our bespoke packaging solutions can drive your brand towards a more sustainable, profitable future.
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Unpacking Success Through Case Studies
Explore our case studies to see how Packaging Rework Services transforms packaging challenges into successes. Each story highlights our custom solutions, innovative strategies, and the measurable results we've delivered for clients in diverse industries.
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By repackaging, relabeling, and shrink-wrapping products, we helped a global hair care company turn a potentially costly write-off into a profitable venture.
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Salsa Company Avoids Production Line Shutdown
By quickly inspecting and repacking 1.2 million jars, we helped a salsa company avoid a production crisis and maintain their schedule
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Simple Solutions to Your Packaging Issues
Find easy solutions for your packaging problems. Whether in Personal Care, Nutrition, or Food and Beverage, we have the help you need.
What was the critical issue faced by the salsa brand?
The salsa brand faced a manufacturing flaw causing glass jars to break on the assembly line, risking production halts and significant financial loss due to impractical lead times for replacements.
How many glass jars were affected, and what was at stake?
What were the financial benefits of the solution provided?
How did this solution impact the brand’s production schedule?
What sustainability measures were taken during this process?
Can Packaging Rework Services handle similar packaging challenges for other products?
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